09/06/2026
Something a little different on the bench yesterday - a custom nut for a Gibson Firebird. There’s not one dimension on that initial bone blank I’m holding that fits the guitar. EVERY area had to be sized carefully by hand. This nut had to be a thickness of 4.88mm to match the snug ‘push-fit’ of the original. I matched that perfectly.
Carving a new nut to this standard from scratch is very fine work, and it’s work where you have to be willing to start again at any point. You’re working within tolerances of fractions of millimetres. One sanding stroke or file stroke too many and it’s no longer perfect.
To get one to this level is the best part of a full day’s work. Every joint must be perfect and feel like it’s part a of the guitar. And thats before you get to string alignment and heights which are also done to tiny tolerances. All by hand.
The Gibson factory nut wasn’t very well cut and this represents a huge upgrade on Gibsons work. You think, after you’ve bought a 4k guitar, that the nut would be fine. Think again! 🙂