12/12/2024
✨ Restoring Instruments, Renewing Inspiration ✨
Hanna, a jazz guitarist, brought me her beloved Washburn Guitars HB-35, a guitar she has cherished for over 20 years. Recently, she had been experiencing a frustrating volume drop and wanted to bring her guitar back to its best.
During my initial inspection, I uncovered several issues:
Two loose potentiometers
A misaligned input jack that sat lower than the nut holding it in place
Missing plastic washers between the tuning pegs and the tuner body, causing instability
A neck pickup with misaligned pole screws and a detached base
A fretboard thick with grime and glue residue from a previous neck repair
Frets with uneven wear and problematic bevels, making play uncomfortable
Low action combined with excessive neck relief, leading to fret buzz across the board
Hanna shared the guitar’s history with me: a couple of significant falls over the years had resulted in a broken neck and a cracked top. Both had been repaired, but visible remnants of the damage remained. Despite this, she loved how the guitar sounded and felt, calling it her first and most trusted instrument.
Here’s how I revitalized her HB-35:
Deep Cleaning: The entire guitar received a thorough cleaning. I removed grime from the body, fretboard, and hardware, and treated the fretboard with lemon oil and beeswax to restore its natural sheen.
Fretwork & Playability: I re-crowned and polished the frets, smoothed sharp fret ends, and removed problematic bevels to ensure effortless playability. I cleaned and slightly adjusted the brass nut to prevent string sticking during bends.
Electronics Revamp: Working inside the hollow body, I addressed loose components and used the dental floss method to guide pots back into place. Although one tone pot still requires replacement, I cleaned and re-soldered connections, eliminating crackling and improving reliability. A new Pure Tone multi contact input jack was installed, solving the spinning nut issue and ensuring a secure connection.
Hardware Fixes: I installed missing plastic washers between the tuning pegs and tuner bases using parts from my trusty “used tuners” donor box. This restored smooth and stable tuning functionality.
Pickup Repair: I stabilized the neck pickup by soldering its detached base, ensuring it wouldn’t move or vibrate excessively.
Setup: With Hanna’s preference for old strings in mind, I kept the existing set, cleaned off rust, and performed a full setup. Adjustments to the neck relief and action eliminated fret buzz while maintaining her signature jazzy tone.
The result? A better, more playable version of the guitar Hanna has loved for decades. She was thrilled with how better it played at her gig the next day and is already planning future upgrades to perfect its tone.
Hanna’s Washburn HB-35 is a testament to how much an instrument can endure and still inspire. Helping her reconnect with it was an honor—and I can’t wait to take it even further in the future.
Let me bring out the best in your instrument! 🎸