08/21/2026
How did I get the idea to 3D print spindle liners?
At my daily job, I take a lot of pride in finding ways to incorporate additive manufacturing into the workplace. For me, it's not just about cutting cost. It's about sparking ingenuity and looking at problems from a different angle.
Spindle liners were one of those problems.
Ordering liners was becoming a frustrating process. We would get quotes back that were simply too expensive, or sometimes we couldn't find the right configuration for some of our older machines.
So I started thinking…
What does a spindle liner actually do?
Simple answer: It stabilizes the stock inside the draw tube of a CNC lathe.
How does it function?
The liner maintains a small clearance fit around the stock while providing the necessary mounting features to keep it secured in the draw tube.
Alright… check.
What kind of stress does a liner actually see?
The primary force it experiences is centrifugal force from the rotating stock.
That's when the idea started to make sense.
What if I could use additive manufacturing to make these? Could I find a material durable enough for the environment, develop a way to assemble them properly, and then actually put them through real-world testing?
At this point, I had zero intentions of starting a business or selling them. I was simply trying to solve a problem and see if the concept would work.
The first versions taught me pretty quickly that material selection was going to be critical. The heat inside the machine caused the original material to deform.
Back to the drawing board.
That's when I switched to ASA.
The higher temperature resistance, chemical resistance, and overall durability made it a much better fit for the CNC environment.
Then came the testing.
I didn't want to make one, run it for a day, and call it good. I wanted to see if this was actually a viable alternative.
After roughly 6 months of testing, modifying, and refining, I finally had something I was confident in.
And somewhere along the way, I started realizing…
Maybe this could help other shops too.
That's ultimately what led to the creation of Tool Protection Services.
What started as me trying to solve a problem at work eventually turned into a product and a business.
Sometimes innovation isn't about inventing something completely new.
Sometimes it's simply looking at something that's always been done one way and asking:
"Why does it have to be made that way?"
That's where this whole thing started.